Carton Packaging
Secondary Folding Carton Systems for Consumer Brands
Standard Straight Tuck Mono (STI)
Lightweight Folding Carton for Low-Load FMCG Products
Standard Straight Tuck Mono (STI) is a cost-efficient folding carton structure designed for lightweight FMCG applications. With same-direction top and bottom tuck flaps, this structure provides clean retail presentation, controlled board strength, and efficient material utilization for compact consumer product formats.
It is best suited for products with moderate handling requirements and limited stacking pressure exposure.
- Recommended for up to ~200g packed weight
- 250–350 GSM folding carton
- Ideal for retail & distributor supply
Auto-Lock Bottom Mono (ALB)
Reinforced Folding Carton for Higher Load Applications
Auto-Lock Bottom (ALB) is a pre-glued folding carton structure designed for products that require stronger bottom support and improved packing efficiency. The crash-lock base enhances load stability and reduces collapse risk under stacking and courier handling conditions.
It is recommended when product weight, height leverage, or distribution pressure exceeds standard tuck performance.
- Suitable for products above ~200–250g packed weight
- 300–400 GSM board (based on load requirement)
- Better stacking resistance & bottom strength
Reverse Tuck End Mono (RTE)
Balanced Folding Carton for Mid-Load Applications
Reverse Tuck End (RTE) is a folding carton structure where the top and bottom tuck flaps close in opposite directions, providing balanced closure behavior and controlled bottom stability. This format offers improved structural performance over same-direction tuck systems while maintaining efficient material usage and clean retail presentation.
It is recommended when product weight and distribution handling exceed lightweight tuck limits but do not require crash-lock reinforcement.
- Suitable for products between ~150–300g packed weight
- 250–350 GSM board (based on load requirement)
- Improved bottom stability vs standard tuck
- Suitable for retail & moderate distribution handling
Combo Folding Carton (2-Pack / 4-Pack / 6-Pack)
Multi-Unit Folding Carton System for Bundled FMCG Products
Combo Folding Cartons are multi-unit secondary packaging structures designed to hold 2, 4, or 6 primary products within a single outer carton. The outer structure is selected based on total packed weight, while internal partitions are engineered to control movement and distribute load evenly.
This system is recommended when multiple units are sold together and structural stability, stacking pressure, or transit vibration must be managed effectively.
- Suitable for bundled products with total packed weight ~300g–1.2kg
- 300–400 GSM board (based on total load & distribution model)
- 300–400 GSM board (based on total load & distribution model)
Tray + Sleeve Folding Carton
Two-Piece Folding Carton for Premium Presentation
Tray + Sleeve is a dual-component folding carton system consisting of an inner tray and an outer sliding sleeve. The tray holds the product securely, while the sleeve provides a clean exterior finish and controlled reveal during opening.
This structure is recommended for presentation-focused packaging where retail display, brand experience, and compartment-based layouts are key considerations.
- Suitable for lightweight to mid-weight products (~100g–500g)
- 300–400 GSM board
- Optional compartment inserts for multi-unit formats
Master Carton Engineering
Corrugated Transport Carton for Load & Stacking Performance
Master Carton Engineering focuses on the structural design of corrugated transport cartons used to carry multiple secondary folding cartons during storage and distribution. Board selection, ply strength, and internal layout are evaluated based on total packed weight, stacking height, and transit conditions.
This system is recommended when compression resistance, pallet optimization, and transit protection are critical to maintaining product integrity across the supply chain.
- 3-Ply / 5-Ply / 7-Ply corrugated board (based on total load)
- Flute selection engineered for stacking & vibration control
- Designed for palletized distribution and bulk handling
